Utility Flare

Utility flares are one of the most common and basic flare designs

Category:

GENERAL DESCRIPTION

Utility flares are one of the most common and basic flare designs. Utility flares are employed in applications that do not require smokeless burning or in applications where smokeless flaring can be achieved without the use of an additional assist medium.  Utility flares therefore, do not require auxiliary gas streams such as steam or air; two fluids normally used to improve smokeless capacity.  These flares are typically accompanied by a Dynamic Seal in the base of the tip to reduce purge gas costs and prevent flashback.  Additionally, the Flare Industries’ Utility Tip incorporates a flame retention ring to eliminate flame lift-off and provide stable, reliable combustion.

ADVANTAGES

  • Cost effective (capital as well as operating costs)
  • Low maintenance costs due to simplicity of design
  • Stable, reliable combustion

 

PRINCIPLE APPLICATIONS:

 

 

 

 

 – Petroleum refining
– Petroleum production
– Chemical processing
– Food processing
– Municipal waste disposal
– Bio-gas disposal
– Natural gas compression and production
 
DESIGN FEATURES:

 

 

 – High alloy material construction in the heat affected zone
– Flame retention ring to stabilize combustion
– Dynamic/Velocity seal to reduce purge gas expense and pre-vent flashback
– Wide range of diameter
SPECIFICATIONS:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 Dimensions:      Length:      10’ – 0” (3m)                       High
Diameter:   4” – 84” (0.1-2.13m)Materials:            Upper Section:  304, 316, 310 SS
Incolloy 800H
Lower Section  Carbon Steel
Retention Ring:  304, 316, 310 SS
Dynamic seal:  304 SS

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Turbomix Air-assist Flares (TMA)

Turbo-Mix Air Assisted flares are comprised of two tandem risers (waste gas and air) and a blower system that provides supplemental combustion air. In contrast to the Slot Flow Air Assist Flare Design, the TMA employs tandem air and gas risers to provide a more economical flare package when a large quantity of smokeless air is required. Mixing of waste gas and combustion air at the flare tip exit optimizes mixing and ultimately improves combustion efficiency. Turbo-Mix Air Assisted flares generally dispose of heavier waste gases which have a greater tendency to smoke.

Turbomix Air-assist Flares (TMA)

Turbo-Mix Air Assisted flares are comprised of two tandem risers (waste gas and air) and a blower system that provides supplemental combustion air. In contrast to the Slot Flow Air Assist Flare Design, the TMA employs tandem air and gas risers to provide a more economical flare package when a large quantity of smokeless air is required. Mixing of waste gas and combustion air at the flare tip exit optimizes mixing and ultimately improves combustion efficiency. Turbo-Mix Air Assisted flares generally dispose of heavier waste gases which have a greater tendency to smoke.

Sonic Flares – AirMach

The AirMach flaring system was developed to specifically address the problems associated with sonic velocity flares operating at sub-sonic flow rates.  Sonic flares operating at sub-sonic exit velocities will smoke when heavier waste gas flows are present.  The AirMach provides smokeless flaring performance at lower flow conditions utilizing a blower for combustion air. In this application,  the AirMach operates as a traditional air-assist flare.

Sonic Flares – AirMach

The AirMach flaring system was developed to specifically address the problems associated with sonic velocity flares operating at sub-sonic flow rates.  Sonic flares operating at sub-sonic exit velocities will smoke when heavier waste gas flows are present.  The AirMach provides smokeless flaring performance at lower flow conditions utilizing a blower for combustion air. In this application,  the AirMach operates as a traditional air-assist flare.

Flame Ring Flares (Low Heating Value)

Carbon dioxide is often used in fire extinguishers and snuffing systems with the intention of effectively extinguishing flames. When CO2 gas is a large percentage of a waste gas stream, at times it proves difficult to maintain a lit flare, without the use of assist gas or a flame ring. Flare Industries’ industry-proven Flame Ring Flare Technology is recommended in low-BTU applications such as those involving large quantities of CO2 gas. A circumferential ring of fire at the flare tip provides stable, reliable ignition and prevents potential auto-suppression of the flame in these low-BTU applications.

Flame Ring Flares (Low Heating Value)

Carbon dioxide is often used in fire extinguishers and snuffing systems with the intention of effectively extinguishing flames. When CO2 gas is a large percentage of a waste gas stream, at times it proves difficult to maintain a lit flare, without the use of assist gas or a flame ring. Flare Industries’ industry-proven Flame Ring Flare Technology is recommended in low-BTU applications such as those involving large quantities of CO2 gas. A circumferential ring of fire at the flare tip provides stable, reliable ignition and prevents potential auto-suppression of the flame in these low-BTU applications.